GOT IT! Inovent Engineering (my dad) designed and built a new carb heat flapper with a parallel flap that turnes the air into the middle of the carb. Rather than a 200oF delta in EGT we have a very acceptable 55oF spread!

Each graph shows a 980MSL takeoff on a 40oF day with me (185lbs) and 44 gallons of gas on 2/1/98. Full power takeoff climb to 2,000MSL and turn crosswind climbing to 2,500MSL. Downwind is still full power accelerating to top speed and maxing out on the upwind leg. Downwind the second time is cooling down for a full stop landing. The first spike is with the stock carb heat flaper and the second spike is with the parallel flap in the carb heat box. The raw data can be find here and click on works.cap. For six separate graphs press here.

Its intresting to see while CHT #2 went down 15oF all the other cyls went up ~10oF. I'm going to assume that's from making more power (heat) than before. So we went from a CHT delta of 60oF to 33oF.

I mentally recorded:

  • before climb rate: 700 fpm
  • after climb rate: 750 fpm (less gas in plane)
  • before max speed: 136kts indicated
  • after max speed: 137kts indicated (alittle colder at night)
    EGT
    CHT
    Other probes

    If you have any ideas how to cool an American General Tiger #2 cylinder please let me know.